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Desmo
Times Case Saver Insert - $22
Ducati engine cases are made
from Aluminum. With care, the cases will last indefinitely. Unfortunately,
the death of many an engine casing is the chain. Should the chain break
or a rear wheel tensioner fail the chain can gall the engine casing. If
the casing gets compromised, it will have to be replaced, a repair that
will cost thousands of dollars. The best prevention to such an occurrence
is a steel insert that lines the area in front of the countershaft sprocket.
Ducati used to make the item, but it came in bare steel (that quickly
rusted) and cost almost $30. Ducati discontinued the item.
The Desmo Times Case Saver
insert is made from steel and then black ozided and sealed to prevent
rust. The inserts will work on any post-1990 Ducati with a clutch slave
mounted next to the countershaft sprocket and running a 14-15 tooth countershaft
sprocket. 16 tooth countershaft sprockets will NOT work with the case
saver due to clearance problems. The inserts MAY work with previous generations
of Pantah motor, but I haven't checked for fitment.
NOTE1: While my inserts have
been coated to ward off rust, the mounting points of the case savers should
be inspected yearly and repainted if necessary. This is especially true
if the owner is using his/her Ducati frequently in the rain. In general,
rust will not develop as the case saver will get coated in chain lube.
NOTE2: If you have a variant
with the clutch slave cylinder mounted to the right side of the motor,
my case savers will NOT work.
NOTE3: In certain strange instances,
bikes without a deep sump engine have a protrusion from the side of the
engine casing in front of the countershaft sprocket. This has happened
in about 1 in every 200 bikes and requires dremeling a notch in the case
saver.
My case saver works with my
aftermarket vented sprocket cover.
To mount the case saver, remove
the 3 bolts securing the slave cylinder and pull the slave cylinder away
from the engine casing enough so that the case saver can slide into the
cavity in front of the countershaft sprocket. Use low-strength loc-tite
when reinstalling the slave cylinder bolts.
The case saver comes in
2 variants - one for all motors EXCEPT the DS1000/DS1100 and Deep Sump
Testastretta motor and the other for the DS1000/DS1100 and 1098 motor.
To determine if you have a deep sump testastretta, look at the bottom
of your crankcase. If it looks like the picture below, you have a deep
sump testastretta.

Above: The
deep sump testastratta has a engine casing that comes into a point at
the bottom, with the drain plug in the center.
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